Unit 02 — Industrial Air Audit

You're paying for air
that never reaches production.

In most industrial facilities, 20–40% of compressed air is lost to leakage, idle running, and inefficient pressure management. Our Industrial Air Audit finds exactly where — and quantifies what it costs you.

Book an Air Audit → See the process
What Is an Air Audit?

A forensic examination of your compressed air system.

A Lambodaray Industrial Air Audit is a structured, on-site assessment carried out by our engineers. We measure everything — generation, distribution, leakage, demand patterns, and energy consumption — and translate findings into a detailed report with a clear savings roadmap.

It is both a standalone deliverable and a natural entry point into our Asset Lifecycle platform — where those savings become continuously monitored and verified.

2040%
Typical compressed air loss in unaudited facilities
<18mo
Typical ROI period for audit-driven improvements
Typical compressed air loss breakdown — Audit findings
Air audit report showing energy savings, leakage findings and recommendations AIR AUDIT REPORT — SUMMARY CERT Plant Reliance Surat · Unit 3 Audit date 14 Oct 2025 System pressure 7.2 bar (avg) Leakage detected 23% of output Avg specific power 7.8 kW/m³/min Annual energy waste ₹18.4 Lakh/yr Savings potential ₹12.1 Lakh/yr ROI: 14 months · Action plan: 7 items COMPRESSED AIR LOSSES — BREAKDOWN 41% wasted Productive 59% Idle 18% Leaks 23%
What We Measure

Every dimension of your
compressed air system.

💨
System Efficiency Audit
We assess the overall efficiency of your compressed air generation and distribution — specific power ratios, pressure drop analysis, and system design review.
📊
Energy Consumption Measurement
Calibrated energy data loggers measure actual kWh consumed per shift, per day, and per unit of output — giving you real cost-per-m³ figures.
🔍
Leakage Detection & Quantification
Ultrasonic leak detectors locate every leak point across your distribution network. Each leak is sized, costed, and prioritised in the report.
⚖️
Demand vs Supply Analysis
We map actual air demand against what your system generates — identifying mismatches, oversized compressors, and sequencing inefficiencies.
📈
Recommendations & ROI Report
Every finding comes with a prioritised action — fix cost, savings value, and payback period. You get a clear roadmap ranked by impact.
🔗
Deployment Pathway
Where appropriate, we show how ongoing monitoring via our platform can sustain and verify the savings identified in the audit — turning a snapshot into a continuous programme.
The Audit Process

Five stages. Clear deliverable.
Measurable outcome.

From first site visit to final report and deployment recommendation — a structured process with no surprises.

Industrial Air Audit — 5-stage process
Industrial Air Audit process: 5 stages from site survey to deployment STAGE 01 Site Survey Asset mapping System layout Data collection STAGE 02 Measurement Flow metering Leakage survey kWh logging STAGE 03 Analysis Demand vs supply Efficiency scoring Loss quantification ROI modelling STAGE 04 Audit Report Findings summary Savings potential Action roadmap STAGE 05 Deployment Platform setup Monitoring live Savings tracked ✓ AUDIT NATURALLY LEADS TO PLATFORM DEPLOYMENT — SAVINGS BECOME MEASURABLE & ONGOING
Stage 01
Site Survey & Asset Mapping
Our engineers visit your facility, map all compressed air assets, distribution lines, and end-use points. We gather nameplate data, operating schedules, and existing maintenance records.
Stage 02
Measurement & Data Logging
We deploy calibrated flow meters, pressure loggers, and energy data loggers across the system — capturing real operating data over a representative period including different shifts and production modes.
Stage 03
Analysis & ROI Modelling
All data is processed — demand curves built, losses quantified, specific power calculated, and each inefficiency costed. ROI modelling gives you the payback period for every recommended action.
Stage 04
Audit Report Delivery
A comprehensive report covering all findings — leakage map, energy waste breakdown, demand-supply mismatch analysis, and a prioritised action plan ranked by savings potential and implementation cost.
Stage 05
Implementation & Monitoring
We support implementation of recommendations, and where ongoing monitoring is appropriate, deploy our Asset Lifecycle platform to continuously track performance — ensuring savings are sustained and verified.
The Audit Report

A document your
finance team will trust.

The audit report is not a generic template. Every finding is specific to your system, your tariff structure, and your operating profile — with quantified savings and a credible investment case for every recommendation.

Executive summary with headline savings potential
Leakage map with location, size, and annual cost per leak
Energy consumption baseline — kWh and ₹/m³
Demand vs supply mismatch analysis
Specific power benchmarking vs industry standards
Prioritised action plan with payback periods
Deployment pathway for ongoing monitoring
Sample audit report summary — findings and ROI
Air audit report showing energy savings, leakage findings and recommendations AIR AUDIT REPORT — SUMMARY CERT Plant Reliance Surat · Unit 3 Audit date 14 Oct 2025 System pressure 7.2 bar (avg) Leakage detected 23% of output Avg specific power 7.8 kW/m³/min Annual energy waste ₹18.4 Lakh/yr Savings potential ₹12.1 Lakh/yr ROI: 14 months · Action plan: 7 items COMPRESSED AIR LOSSES — BREAKDOWN 41% wasted Productive 59% Idle 18% Leaks 23%
Who It Is For

Three types of clients
commission our Air Audit.

🏗
Plant & Factory Owners
Manufacturers and process industry operators looking to reduce energy bills, meet sustainability targets, or justify capital investment in new or upgraded compressed air infrastructure. The audit gives you independent, data-backed evidence.
🏭
OEMs & Equipment Manufacturers
OEMs who want to offer their customers a premium advisory service — demonstrating value beyond the equipment sale. An audit strengthens the OEM-customer relationship and creates a natural pathway to extended service contracts and platform deployment.
📋
Energy Consultants & ESCOs
Energy service companies and consultants who need compressed air system expertise as part of broader energy efficiency programmes. We bring specialist measurement, analysis, and reporting capability to support your client engagements.
After the Audit

The audit is a beginning,
not a conclusion.

An audit gives you a precise picture of losses at a point in time. But compressed air systems are dynamic — leaks return, demand patterns shift, and efficiency changes with equipment age. Our Asset Lifecycle platform provides the continuous monitoring layer that keeps savings real.

Before vs after — verified savings 12 months post-audit implementation
Before and after audit comparison showing energy savings achieved BEFORE AUDIT Annual energy bill 48.2L Leakage rate 23% Specific power 7.8 kW/m3 System pressure 8.2 bar Idle running cost 9.4L/yr to AFTER IMPLEMENTATION Annual energy bill 36.1L down 12.1L saved Leakage rate 4.2% down from 23% Specific power 6.1 kW/m3 22% better System pressure 7.1 bar right-sized Idle running cost 1.8L/yr 81% reduced 12.1 LAKH SAVED ANNUALLY - ROI IN 14 MONTHS - SAVINGS VERIFIED ON PLATFORM
Clients who move from audit to platform typically verify 80–100% of projected savings within the first year — and identify further opportunities they didn't know existed.
Explore the Platform Book an Audit →
Audit findings become the baseline benchmark in the platform
Leakage repairs verified through ongoing flow monitoring
Efficiency gains tracked month-on-month with energy dashboards
New leak points surfaced early — before they grow
Annual re-audit comparison shows compounding improvement
ROI case strengthened with continuous real data
From one-time audit to continuous intelligence
Journey from audit commissioning to continuous platform monitoring STEP 1 Audit Commissioned Site visit booked STEP 2 On-Site Measurement Data logged STEP 3 Audit Report and Roadmap ROI quantified STEP 4 Implement Fixes Leaks sealed STEP 5 Platform Monitoring Savings verified Ongoing AUDIT IS THE ENTRY POINT - PLATFORM IS THE SUSTAINED OUTCOME - SAVINGS COMPOUND OVER TIME
Ready to find out what your
air system is really costing you?